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Ultrasonic and thermosonic wedge-wedge wire bonder ES-4029

This manual thin wire bonder with motorized Z & Y axis is able to perform a complete wire bonding sequence with bond termination by clamp tear or table tear.

Similar bonders

  • TPT HB12, TPT HB16 (wire bonder with motorized Z- & Y-Axis)
  • WestBond 4546E & 454630E (wedge-wedge wire bonder, motorized Z and Y axes)
  • Hybond Model 676 (digital thermosonic wedge bonder)
  • iBond 5000 (wedge wire bonder)
  • F&S Bondtec 5330 (thin wire wedge-wedge bonder)

Can be used for bonding:

  • optoelectronic modules;
  • hybrids/MCMs;
  • microwave products;
  • discrete devices/lasers;
  • chip-on-boards;
  • leads;
  • sensors.

Optimal for:

  • laboratory
  • education
  • prototyping
  • repair
  • small scale production
  • pre-series
  • series (low-loop-count devices)

Specifications

Wire type aluminium and gold wire
diameter range: 17.5—75 μm = 0.7—3.0 mil
Wire feed & clamp 30° wire feed angle
movable side clamp
Bond tool 1.58mm diameter x 15mm length wedge
(0.0624″ x 0.625″)
Ultrasonic system
  • built-in self-tuning ultrasonic generator
  • 110 kHz high-Q piezo-ceramic ultrasonic transducer
  • up to 10 watt output power
Bond time 15—1000 ms
Bond force 5—300 grams, programmable
1st and 2nd bond force can be separated
Bond termination Selectable from the menu:

 

  • clamp tear (tail and tear mechanically adjusted)
  • table tear (tail and tear programmable)
Heating system
  • heated worktable (up to 150°C)
  • heated bond tool (up to 200°C)
  • built-in double temperature controller
Performance up to 10000 bonds/hour
Motorized Z & Y strokes Z stroke: 7 mm
Y stroke: 7 mm
Control type
  • manual & semi-automatic Z axis control by computer mouse
  • 8 programmable mouse buttons
  • right-handed and left-handed operation
  • mouse-aided interactive loop profile programming
  • electronic pedal (optional) as Z lever for hands-free operation
Manual XY movement Gross movement: 85 x 85 mm
Fine movement: 28 x 28 mm
Max. workpiece size: 300 x 300 x 20 mm
Binocular optical system (standard) Magnification: 20x / 40x
Focus distance: 93 mm
Trinocular video optical system (optional) Optical magnification: 14x — 90x
Microscope head focus distance: 100 mm
Camera frame rate: 30fps
Camera image delay: 50ms max
Camera resolution: 1920×1080 (FullHD)
Camera output interface: HDMI
Monitor size: 7″
Mouse-aided crosshair setup, distance measurement etc.
Photo & video capture to SD card
Simultaneous binocular & trinocular view
Facility Electrical: 100—240V, 50 / 60 Hz
Power consumption: 18—70 W
Dimensions: 400 x 310 x 360 mm = 16 x 12 x 14 ”
Net weight: 16 kg = 35 lb